Why question the PLC? For many, questioning the application of a PLC to the pump station panel is surprising. After all, the pump station panel was once controlled with a range of relays, timers, and other devices - the exact type of application where the PLC has had such success in industrial automation. pump efficiency

It required only a couple notes of the haunting soundtrack to signal an imminent shark attack in the movie Jaws. As the theme began to swell, it became obvious that someone was going to “get it.” It would be nice to have a sixth sense that allowed us to hear "warning" music in daily situations. Condition monitoring systems provide a means of sensing when sharks are skulking toward your critical machines.

Pressure gauges are a versatile way to monitor pump operation.

In the past, the nuclear power industry has experienced equipment failures due to improperly set oilers. There was never a precision tool available to help ensure the level was being properly set on a typical oiler . . . until now.

Choosing the right differential pressure flow meter for an application can be challenging. This article outlines the considerations and trade-offs in selecting the optimal technology.

Pumps are sent to rebuilding and remanufacturing companies because buying new can be expensive and require long lead times. For instance, a 39 in diameter, 1,000 lb bronze impeller may cost $28,000 and take many weeks to deliver. In these cases, the impellers involved in an overhaul are often built back up to the required specifications and rebalanced.

Soft foot is one of the most prevalent conditions found in rotating machinery. This condition, if not corrected, makes an alignment job much more difficult and sometimes impossible. If the internal alignment is not correct, the external alignment will not matter.

Growing infrastructures are creating more complex problems for municipalities than ever before, forcing them to search for a diverse range of system solutions to issues involving energy savings, maintenance savings and total life cycle cost analysis.

Holistic pump system designs optimize system efficiency and life cycle performance.

The service department of a variable frequency drives manufacturer frequently sees the following scenario: A frustrated user calls with what he perceives to be a defective piece of equipment. As the technician begins probing for information, the user's frustration boils over, often with an exclamation along the lines of "what a piece of junk!" As the service technician asks the pertinent questions, the exasperated user relays the details of a drive that is continually tripping on a fault until the user is at the end of his rope, not knowing what to do.

One of the most neglected tools in the vibration analysis toolbox is phase. This neglect is partially due to the extra time and effort often necessary to collect the information. Many analysts are also not properly trained in phase measurement and analysis.

Introduced in August 2008, the Retroflo RPC_2000 Pump Control System was designed to control pump stations as a whole, rather than just the individual components within them. Through continuous dynamic monitoring of the characteristics through a range of wet well levels and pump speeds, the system uses the full range of pumping data available to optimize performance. It can be retrofitted to existing stations or installed in new stations.

Use of disposable components in product downstream processing and final fill operations is increasing as technology improves for performing these steps in a single-use mode. There is a high demand for systems that support single-use purification, formulation and filling operations.

Increased efficiency, higher air handling and fast, automatic priming are provided with new technology.

Last month we reviewed the pump selection criteria for a closed loop circulation system (Vp-Vf). This month we will take a look at a similar application that adds some elevation to the equation.

Data and life cycle management technology helps refineries maintain equipment and reduce the total cost of ownership.

In the oil and gas industry, custody transfer transactions involve transporting physical substance from one operator to another, including transferring raw and refined petroleum between tanks and tankers, tankers and ships and other transactions. An accurate account of the amount of material transferred is of great value to both the company delivering the material and the eventual recipient. This is especially true in bunker fuel oil delivery since a ship's bunker contributes to the ship's operating cost.

Starting can have a significant effect on the life of the winding insulation of an AC motor.

Frequency Hopping Spread Spectrum (FHSS) radio was invented during World War II by the military for communicating information and strategic plans to allied forces in a way that would counter enemy efforts to "jam" or intercept traditional radio communication frequencies.

Most VFD systems use some form of closed-loop feedback to avoid surging, excessive noise, and in extreme cases, vibration. A reliable encoder signal is one method that minimizes speed variance and helps eliminate these unwanted effects. Here's how it works.