If pump cavitation is not detected and quickly eliminated, significant damage can occur to the impeller and other internal components. Since cavitation (the formation and collapse of vapor bubbles in the pumped fluid as it passes through the pump impeller) is often temporary or even induced by the process, timely knowledge of the condition is extremely important so operators can act to alleviate the problem and prevent damage.
With the old mechanical displacers, level fluctuations ran 4-in to 5-in with a lot of hysteresis and frequent failures, causing operators to control at much higher levels than were optimal. New magnetic technology is changing all that. Here's how.
Find out why level controls can fail in municipal wastewater treatment plants and similar systems and what technologies are available to combat failure.
You have probably noticed that there are several camps out there when it comes to centrifugal pump applications involving variable frequency drives (VFDs). One group believes that every pump should have one, while another thinks that they should be banned altogether. And, of course, there is the middle ground that says it depends upon the pump and application. pump system optimization, pump efficiency
Explore the current condition of SCADA reports and some new technology that will improve the quality of those reports.
Monitoring vibration—a valuable tool in predictive/preventive maintenance programs
Gulf Chemical & Metallurgical Corporation (Freeport, Texas), a subsidiary of the Eramet Group, is a recycler of spent petroleum catalysts and a leading producer of ferroalloys. The company applies hydrometallurgical and pyrometallurgical operations to recover molybdenum, vanadium, nickel and cobalt for reuse by major catalyst producers and steel manufacturers. Embarking on the road to improved equipment reliability represents a key aspect of a concerted strategic initiative for Gulf Chemical. The introduction of wireless technology and additional support has yielded successful outcomes for its facility.
Find the right flow meter for your process and plant.
Industry analysts predict that in the near future, most motors will be controlled by variable frequency drives. Here are the reasons why.
Variable frequency drive technology is more efficient and accurate, which leads to increased energy savings.
Low-cost additions help bottle maker manage compressed air use and energy costs on a shoestring.
Cavitation is a destructive condition that can destroy the inside of a pump before you even realize it is occurring. Early detection can minimize damage, reduce downtime, and save money. Cavitation involves the creation of bubbles formed when the fluid being pumped vaporizes due to a decrease in pressure as the fluid enters the pump. These bubbles are then acted on by the pump impeller, causing them to implode.
A sewage lift pump that pumps millions of gallons per day simply can't go down. To prevent this from happening, this pair of electricians went about testing some new electrical systems for those pumps with a new insulation multimeter.
Released in January 2010, the SDT270 Ultrasonic Detector, in conjunction with its powerful database software, gives the earliest indication of bearing re-lubrication requirements, bearing failure, and pump cavitation.
While driving a car with the gas pedal to the floor and then controlling your speed using the brake is obviously inefficient, many facilities use the approach for pump control. Flow control with throttling or restrictive devices sacrifices energy efficiency and results in unnecessary costs. However, with an understanding of basic principles, an analysis of the specific application, information about available control solutions and evaluation of technologically advanced equipment, facilities can make a quantum leap in improving the efficiency and economy of pumping operations. pump efficiency
Since municipal codes frequently deal with the most crucial areas of public life-covering the safety of life and property-it is understandable that preference is given to tools and methods that are "tried and true" over ones that are untested. The challenge becomes how to take advantage of new advances in technology while recognizing the importance of maintaining an uncompromising level of safety and security. The answer can lie in close cooperation between officials who champion the integrity of the municipal code system and individuals experienced in the implementation of innovative technologies.
Pressure gauges are a versatile way to monitor pump operation.
Dynamic pressure sensors and accelerometers are frequently used for precision measurements in oil, gas and petrochemical industries, as well as for natural gas supply monitoring applications. The development of piezoelectric sensor technology with integral charge amplifier, as well as the development of high temperature charge output designs, has been especially important for dynamic sensing applications. To truly understand the benefits of this technology, one must first review the evolution of this type of sensing.
Choosing the right differential pressure flow meter for an application can be challenging. This article outlines the considerations and trade-offs in selecting the optimal technology.
Precision laser alignment can help end users avoid multiple problems in wind turbine applications.