Economic pressures to minimize production downtime and improve operating efficiency are increasing the emphasis to accomplish on-site problem detection, analysis, and resolution as fast as possible. These requirements place a great deal of pressure on maintenance personnel to have all the right tools readily available in one place.
Frequency analysis is an important method of vibration analysis.
SCADA can be utilized for remote data acquisition, but because it is primarily a real-time control system, the user must make significant compromises to use it for this purpose. These compromises include cost, data integrity, flexibility, convenience and control of the task. Here are some considerations to think through.
Water chemical compatibility and electrical interference are two major challenges for control systems. Two major sources of fresh water can limit the performance of the control system.
Monitoring motor-pump combinations for signs of impending problems provides useful information to prevent pump failure and minimize costly downtime. Since rotating machines exhibit recognizable failure modes that are revealed by their vibrations, analysis of vibration data can identify changing conditions and diagnose an evolving problem. This can be the difference between a plant or mill continuing to operate or having to shut down for unscheduled repairs.
While driving a car with the gas pedal to the floor and then controlling your speed using the brake is obviously inefficient, many facilities use the approach for pump control. Flow control with throttling or restrictive devices sacrifices energy efficiency and results in unnecessary costs. However, with an understanding of basic principles, an analysis of the specific application, information about available control solutions and evaluation of technologically advanced equipment, facilities can make a quantum leap in improving the efficiency and economy of pumping operations. pump efficiency
Pressure gauges are an important indicator of whether a system or component is operating correctly. Pressure gauges generally require little to no maintenance, other than periodic calibration. However, if gauges require minimal maintenance, why do some seem to continually wear out?
Explore best practices for securing SCADA systems in remote sites. This article addresses threats and corresponding implementation measures with a focus on SCADA RTU installations and the processes they monitor and control.
Even though control technology has become an integral part of many pumping systems, over half of our readers have not expressed much interest in pump controls. I think I know why - today's controls are simply not as intuitively understandable as they once were. Who wants to read about the advantages of PID control without a basic understanding of P, I, and D itself?
Precision laser alignment can help end users avoid multiple problems in wind turbine applications.
Lindmore Irrigation District uses Ethernet radios to improve SCADA communications system and pumping efficiency.
Here is a primer on the proper locations for surge protection in water and wastewater facilities.
Soft starters and VFDs are useful for extending equipment life in HVAC applications.
Understanding technology capabilities and application requirements is important when selecting a wireless technology for an application. The reasons to choose wireless include reduced installation costs, installation and deployment flexibility and the ability to address new applications. Before selecting wireless, first ensure the bandwidth available with wireless meets the application requirements.
The Detroit Water and Sewerage Department (DWSD), a municipally owned utility, provides roughly four million residents in southeastern Michigan with an average of 710 million gallons of water per day.
As pump users, we often have to deal with fuzzy concepts, such as: What is low flow? When are vibration levels too high? When is suction specific speed value too high? When is a pump's energy level high?
The second part of this three-part series explores the types of protection applied to specific equipment installed at water and wastewater facilities and some typical criteria used to develop protective settings.
Vertically mounted pumps can resonate as a total structure in a "rocking" mode, as shown in Figures 1 and 2 below. This is one of the toughest unsolved vibration problems at several plants.
In my experience, there are three types of maintenance philosophy regarding vibration programs: No philosophy at all, utmost attention with zeal, attention to particularly problematic units