In my experience, there are three types of maintenance philosophy regarding vibration programs: No philosophy at all, utmost attention with zeal, attention to particularly problematic units
In today's growing industrialized market, the need for reciprocating pumps is increasing daily. As technology drives modernization, the demand placed on the pumping systems is continually rising.
Yuba County Water Agency in Marysville, Calif., recently chose a wireless system as a solution for a water pump problem. Here are some of benefits they discovered.
The past may be prologue to the future, but the time between the two seems increasingly short. In the past, labor, capital and raw materials were considered the underpinnings of wealth creation. Today, real-time process knowledge and innovative management strategies have become far more important for creating value, as evident in the headlines above. Accordingly, the time for systemic change is now. . . the opportunity to reinvent industrial manufacturing and the products and services that surround it have never been greater since the beginning of the industrial revolution.
Beating occurs when two dynamic excitation sources (forces) are close together in frequency, and a pathway allows the two excitation forces to transfer to each other. The beating effect results because the frequencies are so close to each other that the waveforms alternately reinforce each other at some times and cancel each other at other times. When the vibration from each source adds constructively, the vibration increases. When the vibration adds destructively, the vibration decreases.
VFDs replace mechanical devices and PLCs for lead-lag pump control.
If pump cavitation is not detected and quickly eliminated, significant damage can occur to the impeller and other internal components. Since cavitation (the formation and collapse of vapor bubbles in the pumped fluid as it passes through the pump impeller) is often temporary or even induced by the process, timely knowledge of the condition is extremely important so operators can act to alleviate the problem and prevent damage.
Any time a measuring instrument is used in a plant, it is expected to provide reliable results.
Questions are answered about monitoring power consumption and noise level parameters for pumps.
An automated monitor provides a live, continuous picture of exactly what is happening inside a turbine for protection, prediction, performance monitoring, and integration of the data with process control.
Soft foot is one of the most prevalent conditions found in rotating machinery. This condition, if not corrected, makes an alignment job much more difficult and sometimes impossible. If the internal alignment is not correct, the external alignment will not matter.
Explore best practices for securing SCADA systems in remote sites. This article addresses threats and corresponding implementation measures with a focus on SCADA RTU installations and the processes they monitor and control.
The residents of Orlando and nearby communities are more likely to see lightning strike than have their toilets run dry. Extensive high-tech upgrades at Orlando's three advanced wastewater treatment plants, including new automation and control systems, have helped city staff process more sewage and gray water effectively and reliably.
Pressure gauges are an important indicator of whether a system or component is operating correctly. Pressure gauges generally require little to no maintenance, other than periodic calibration. However, if gauges require minimal maintenance, why do some seem to continually wear out?
A successful infrared program involves planning and action. This article outlines steps that will help you implement a thermography program.
Last month we reviewed the pump selection criteria for a typical constant pressure-variable flow (Cp-Vf) application that utilized variable speed (VFD) control. This month we will explore an application where pressure varies in proportion to a change in flow.
As oil prices and gasoline usage have increased, the demands on U.S. oil and gas wells have grown dramatically. In the past, there was a low cost supply from the Middle East, and U.S. oil wells were not used as frequently due to low reservoirs and the energy cost associated with extracting the oil. A large number of U.S. wells were shut down in reaction to high electric costs, low oil prices, the need for monitoring the oil reservoir and machine maintenance. As of 2004, there were just over 800,000 onshore oil wells in the world, with about two-thirds of them in the United States.
State and federal requirements increase the need for pump monitoring and control.
Cavitation is a destructive condition that can destroy the inside of a pump before you even realize it is occurring. Early detection can minimize damage, reduce downtime, and save money. Cavitation involves the creation of bubbles formed when the fluid being pumped vaporizes due to a decrease in pressure as the fluid enters the pump. These bubbles are then acted on by the pump impeller, causing them to implode.
The Village of Mundelein, Ill., 35 miles northwest of Chicago, had a growing water demand and needed options for managing the increasing demand.